Whether the outlet valve can be closed for a long time when the centrifugal pump is running?
When the centrifugal pump is running, the outlet valve can not be closed for a long time.
When the centrifugal pump outlet valve closed is not closed, if the flow is too small, only the efficiency of centrifugal pump will drop, waste electricity, no effect on the centrifugal pump equipment. Once the closure of the valve is too small to a certain limit, will lead to centrifugal pump noise and vibration increases, the performance of the centrifugal pump will appear unstable phenomenon. And the centrifugal pump valve closed in the case of long-term operation will lead to the pump inside the liquid temperature rise, once the centrifugal pump is running in a closed state of small flow or no flow operation, the water pump in the pump through the role of high-speed rotation Water in the pump chamber in the rapid cycle and the pump friction, will lead to a sharp rise in pump temperature, the export pressure will rise, if the pump temperature is too high or even lead to the risk of pump burst, the motor current will rise, The current can also cause the motor to burn out of the fault. So the centrifugal pump can not turn off the outlet valve for a long time.
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The reason for the turbulence of the pump
Mainly have the following ends: electric rotor unfair balance; coupling joint is not good; bearing wear buckling; rotating part of the loose parts, cracks; pipe support is not strong and so on. Do not take the debugging, repair, reinforcement, straightening, change and other methods of disposal. The above-mentioned things are the common cause of the failure of the pump, not all reasons, the practice of dealing with failure, due to actual analysis, should follow the principle of the first outside.
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Reduce the energy consumption of centrifugal pumps
The inner surface of the centrifugal pump and the inner surface of the pressurized water chamber are rusty. Surface rust will reduce the pump water 7% -8%; maintenance only with steel brush and iron sandpaper or grinding wheel smooth, you can make it in the work of the fuel consumption or power consumption reduced by 9% -14%. Seal ring gap increases. According to the test, when the impeller radius in the direction of the gap increased by 4 mm, the pump will be reduced by 10%; maintenance only with organic adhesive plus asbestos line to restore the factory to the provisions of the gap, you can make the pump at work fuel consumption or Power consumption reduced by 10% -12%. The axis of the water chamber and the impeller does not coincide. According to the test, when the pressure chamber and the impeller axis deviation of 2 mm or skew angle greater than 2 degrees, the pump water will be reduced by 5% -6%; maintenance, just careful measurement, carefully identify the axis coincidence position, You can make the pump at work when the oil or power consumption reduced by 6% -7%. Blade installation angle is inconsistent. When the blade installation angle is inconsistent, the pump water will be reduced by 5%; maintenance, the use of angle scale, the installation of fixed position, you can make the pump at work fuel consumption or power consumption reduced by 5% -6%.
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Rotation Direction Mechanism of Stainless Steel Multistage Centrifugal Pump
Since the direction of the suction pipe and the outlet pipe is affected by the rotation direction of the stainless steel multi-stage centrifugal pump, it is important to understand the definition of the rotation direction. The stainless steel multistage centrifugal pump centrifugal lift is constant for a given impeller diameter and flow, and the lift head is a function of flow. At some point on the head flow curve, once the lift head exceeds the centrifugal head, then at these points Pressure gradient reverse, resulting in the opposite direction of flow, that is, the phenomenon of reflow.
The mechanism of the inlet return of the impeller with low specific speed centrifugal pump is analyzed from the theoretical and experimental aspects. It is considered that the rotational speed component is the main reason for the inlet return of the impeller, and it is pointed out that the return flow is the main reason leading to the instability of the small flow. As the design staff in the design of low-speed high-speed induction wheel stainless steel multi-stage centrifugal pump is often used positive angle method, in order to ensure that the induction wheel produced stainless steel multi-stage centrifugal pump head to meet the energy requirements of centrifugal wheel imports, The inlet angle is greater than the liquid flow angle, and the centrifugal wheel is given better cavitation performance, and the blade inlet angle is larger than the liquid flow angle. In order to obtain high efficiency, in the design of ultra low specific speed high speed induction wheel centrifugal pump When the actual flow angle is smaller than the flow angle under the design conditions, so that the induction wheel and the centrifugal wheel inlet front has a non-uniform peripheral velocity component, Thereby producing a vortex around the flow line.
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How to effectively reduce the pump energy consumption
First, the internal surface of the pump and the pressure chamber (also known as the volute) inner surface corrosion uneven. Surface rust will reduce the pump water 7% -8%; maintenance only need to use steel brush and iron sandpaper or grinding wheel smooth, you can make it in the work of the fuel consumption or power consumption reduced by 9% -14%.
Second, the seal ring gap increases. According to the test, when the impeller radius in the direction of the gap increased by 4 mm, the pump will be reduced by 10%; maintenance only need to use organic adhesive plus asbestos to restore the provisions of the gap, you can make the pump at work fuel consumption or Power consumption by 10% -12%.
Third, the pressure chamber and the impeller axis does not coincide. According to the test, when the pressure chamber and the impeller axis deviation of 2 mm or skew angle greater than 2 degrees, the pump water will be reduced by 5% -6%; maintenance, just careful measurement, carefully identify the axis coincidence position, You can make the pump at work when the oil or power consumption reduced by 6% -7%.
Fourth, the blade installation angle is inconsistent. When the blade installation angle is inconsistent, the pump will be reduced by 5%; maintenance, the use of angle scale, the installation of fixed position, you can make the pump at work fuel consumption or power consumption reduced by 5% -6%.
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Submersible pumps are different from ordinary pumps
Ordinary pump work on the ground, while the submersible pump works in the water. It is because the submersible pump work environment, so the requirements of submersible pump is much higher than the ordinary pump. The most important point, submersible pump corrosive problems, used to deal with submersible pumps in a timely manner, you can use the third device to dry the submersible pump. There is a little different, submersible pump before running to fill the water, because only the submersible pump will produce centripetal force, centripetal force will promote the water.
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The main reason of stainless steel submersible pump suddenly does not run
1. Power supply, switch fuse fuse or three-phase protection switch trip;
2.Dirt blocked the pump impeller stuck;
3.The motor stator winding burned bad. Generally caused by the motor burned in addition to the motor itself caused by burning, but also due to motor water or overload caused by burning around the circumference.
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Submersible pump: water pump vibration and noise control
1.Should use low noise water pump.
2.The pump unit should be set vibration device, the base should be installed under the rubber vibration pad, rubber vibration isolator, rubber shock absorber, spring shock absorber and so on. Refer to “Water Pump Vibration Isolation and Installation Atlas” SS657.3. In the water pump suction pipe and outlet pipe, should be set vibration device, such as flexible rubber joints.
4.Pipe stents and pipes through the wall, wear floor, should take anti-solid sound measures, such as the pump room with flexible hanger, elastic bracket or in the wall through the pipe and hole between the glass fiber.
5.If necessary, can be taken on the building sound insulation and sound absorption measures, such as the pump room with double glass doors and windows, walls, ceiling installation of porous sound-absorbing panels.
6.The basis of vibration isolation, pipe vibration isolation and vibration isolation vibration isolation area of the number of layers, the number and number of flexible joints must be calculated.
7.Fire special pump.
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Submersible pump debugging steps
A. Overload overcurrent debugging: the thermal relay current adjustment knob, slowly to less than the actual working current direction of rotation, each rotation a little scale, interval 2-5 minutes or so, until the thermal relay action unit to stop working so far. And then reverse the rotation can be a little scale;
B. Phase loss sensitivity debugging: the unit to start again, and one by one off the unit knife switch fuse, so that the unit in two-phase electrical work. Observe whether the thermal relay can cut off the control power within 5 seconds;
C. Short-circuit test: This step is usually protected by the air switch of the power supply system. Generally do not field test (more dangerous) requires the power supply system must be equipped with air switch (air switch model preferred DW10 type, selected DZ type).
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Performance requirements for stainless steel deep well pumps
The submersible pump is a widely used tool of drainage, the medium can be classified into water submersible pump, submersible pump and water submersible sewage pump three, from the installation method, generally divided into vertical, inclined and horizontal three, widely used in production and life in general there are 304 stainless steel deep well pump, 316 stainless steel pump, high flow and high lift submersible pump, large flow and low lift submersible pump etc..
Different application areas for submersible pumps are different, but generally speaking, stainless steel deep well pump in the performance of universal standards. Stainless steel deep well pump to run continuously for a long time, this requires that the design parameters of the pump, the design of suitable flow and lift, and ensure the pump impeller does not produce gas turbidity in various operating conditions, to ensure the pump abnormal vibrations in any operating conditions. The general water pump to work continuously, so the pipe pressure is very large, sometimes may be deformation, thrust and torque which requires the supplier to provide the power plant pipeline of pump interface allowed tolerance range.
With the development of industry, more and more modern city construction, the requirements of these materials is taller than before, in the selection of submersible pump should pay attention to the performance requirements of stainless steel pump, fully understand in order to achieve high efficiency, improve production speed and quality of life.
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