Wear protection
Impeller wear and abrasive composition, particle size, concentration, shape, impact speed, impact angle, the chemical composition of the gas, nature, temperature and humidity and other factors. While the uneven flow of gas within the impeller speed up the wear and tear.
As measures to prevent impeller wear: First, reduce the dust and corrosive gases into the fan, this fan must have to run the system transformation; the second is to try to make local wear uniform wear and tear, which need to improve the wear resistance of the impeller . If you improve the wear resistance of the impeller can be used high hardness and good wear resistance of the material. This is not only difficult for the impeller manufacturing process, but also from an economic point of view is unreasonable. Therefore, it is an economical and reasonable solution to improve the surface quality of the impeller, wear-resisting layer on the serious parts of the impeller wear and spray a layer of liner on the blade in order to achieve wear resistance.
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What is the Meaning of the “Stage”of Multistage Centrifugal Pump
Most people may not understand the “stage”of multistage centrifugal pump. Now i will share the meaning with you.
In multistage centrifugal pump,the “stage” is composed of impeller which with deflector (such as guide wheel annular or volute casing pump).
Multistage centrifugal stage is typically characterized by: a power transfer from the shaft to the carriage of the media. As long as there are no side effects of feed conditions or effective cavitation margin value. With these two values can be drawn level efficiency. Multistage centrifugal stage efficiency is by all strive to achieve the level of constant value as high as possible.
Multistage centrifugal pump to determine order of magnitude, to ensure that each stage (the impeller configuration) have the appropriate torque ratio. Here, to a single impeller, the most important thing is not multi-stage pump specific speed, but the speed which related to stage.
Welcome to visit our site to learn more if you want to understand the characteristics or more.
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Repair requirements of centrifugal pump impeller
Impeller replacement
Impeller may be damaged after using, so when impeller has the following circumstances, it should be replaced.
1) The surface of the impeller with some cracks.
2) The surface of the impeller form more perforations due to corrosion, erosion or cavitation.
3) The impeller blades and the cover become thinning due to erosion, it will affect the mechanical strength.
4)The impeller hub ring opening occurred more serious side wear phenomenon without repair by value.
The repair of the impeller
1) Impeller corrosion is not as severe trachoma much, can repair welding method. Welding copper with brass impeller, cast iron impeller can also be made of brass welding.
2) Welding method is required before welding to welding of parts to clean, remove oil, rust, scale and so on. Or may be locally preheated to 250 ~ 450 overall. C. Solder powder is generally used in powder 30i, 224 silk wire usually used silicon brass wire, welding flame should be neutral or slightly oxidizing flame flame, the general method of bonding operation, to reduce overheating of the weld metal, weld and improve forming, in operation, should avoid direct contact with the flame core temperature of the metal bath to avoid porosity in the weld metal. After welding, insulation slow cooling to eliminate stress, improve performance. After cooling, it can be machined.
3)Single-loop port hub ring grooves to wear out, or side wear is not serious, the available emery cloth polished in thickness also permits the car light. Or metal spraying, restore the original size.
4)Bicyclic ring sealing edges worn inside the mouth of the grooves, or side wear phenomenon is not serious, can also be polished with emery cloth, in the thickness of the light car is also permitted. Wear or eccentric wear serious, can be replaced with new inner ring.
5)New or reconditioned impeller should be static balance test. Impeller balanced approach is spent weight method can be tried out onto the impeller milling, face milling in which the heavier and lighter to that side of the object at the time of trial balance and other heavy sandwiched chips. But in the impeller cover milled to a thickness of no more than 1/3 the thickness of the impeller cover, allowing the cut in two on the front and rear cover, a smooth transition should mark the cutting portion and the cover disc.
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