Miniature submersible sewage pump seal leakage caused by grinding axis phenomenon
(1) Small pump seal failure below 715kW often produce grinding shaft, grinding shaft position mainly in the following: dynamic ring auxiliary seal, static ring position, a few springs have grinding axis phenomenon.
(2) The main reasons of grinding: ① BIA-type double-ended mechanical seal, back pressure state is a bad working condition, the media particles, impurities are easy to enter the sealing surface, so that the seal failure. ② The main part of the grinding shaft is rubber bellows, and because the upper sealing surface is in bad lubrication state, the friction torque between the static and dynamic ring is larger than the transmission torque between the rubber bellows and the shaft, and the relative rotation occurs. ③ Dynamic and static ring auxiliary seal due to the sewage in the weak acid, weak alkali corrosion, rubber pieces have been inelastic. Some have rotten, lost the proper function, resulting in the phenomenon of grinding shaft.
(3) To solve the above problems, now take the following measures: ① to ensure that the lower end of the cover, the cleanliness of the oil chamber, not clean the oil prohibited assembly. ② machine oil chamber oil tank line should be higher than the static and dynamic ring sealing surface. ③ according to the use of different media use different structure of the machine seal. For high-lift pump should be re-designed mechanical seal structure, the corrosive media rubber should be selected weak acid, weak alkali of fluorine rubber. Seal ring should be added to the ring.
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The status of pump maintenance in recent years
Pumps are widely used in power, chemical, metallurgy, petroleum, agriculture and other sectors of the national economy, is the energy onsumption of large, annual power consumption of the pump accounts for about 1/5 of the total power generation. Therefore, it is very important to improve the safety and economy of the pumps in various production systems. Rapid diagnosis of pump failure, reasonable maintenance of equipment, and constantly improve the operation of the pump in the system effect is engaged in pump equipment design, installation and maintenance of engineering and technical personnel common goal.
In recent years, there are some weak links in the field of pump maintenance, the quality of work and work efficiency are inadequate, the main reason is that a large number of mechanical engineering graduates in the years after graduation, the work is done and maintenance, And engineering students in the school almost no maintenance of equipment in the field of formal training; industrial production in the actual repair business, more by the experienced but no academic engineers or workers to deal with these people also lack the basic training of various basic training , So can not carry out a high level of maintenance work; pump maintenance project managers have received high engineering education, generally only from the instructions to engage in repair, and equipment designers generally lack the use of experience, but also from the user feedback is less, So the development of the pump maintenance instructions are not necessarily reasonable.
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Whether the outlet valve can be closed for a long time when the centrifugal pump is running?
When the centrifugal pump is running, the outlet valve can not be closed for a long time.
When the centrifugal pump outlet valve closed is not closed, if the flow is too small, only the efficiency of centrifugal pump will drop, waste electricity, no effect on the centrifugal pump equipment. Once the closure of the valve is too small to a certain limit, will lead to centrifugal pump noise and vibration increases, the performance of the centrifugal pump will appear unstable phenomenon. And the centrifugal pump valve closed in the case of long-term operation will lead to the pump inside the liquid temperature rise, once the centrifugal pump is running in a closed state of small flow or no flow operation, the water pump in the pump through the role of high-speed rotation Water in the pump chamber in the rapid cycle and the pump friction, will lead to a sharp rise in pump temperature, the export pressure will rise, if the pump temperature is too high or even lead to the risk of pump burst, the motor current will rise, The current can also cause the motor to burn out of the fault. So the centrifugal pump can not turn off the outlet valve for a long time.
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Rotation Direction Mechanism of Stainless Steel Multistage Centrifugal Pump
Since the direction of the suction pipe and the outlet pipe is affected by the rotation direction of the stainless steel multi-stage centrifugal pump, it is important to understand the definition of the rotation direction. The stainless steel multistage centrifugal pump centrifugal lift is constant for a given impeller diameter and flow, and the lift head is a function of flow. At some point on the head flow curve, once the lift head exceeds the centrifugal head, then at these points Pressure gradient reverse, resulting in the opposite direction of flow, that is, the phenomenon of reflow.
The mechanism of the inlet return of the impeller with low specific speed centrifugal pump is analyzed from the theoretical and experimental aspects. It is considered that the rotational speed component is the main reason for the inlet return of the impeller, and it is pointed out that the return flow is the main reason leading to the instability of the small flow. As the design staff in the design of low-speed high-speed induction wheel stainless steel multi-stage centrifugal pump is often used positive angle method, in order to ensure that the induction wheel produced stainless steel multi-stage centrifugal pump head to meet the energy requirements of centrifugal wheel imports, The inlet angle is greater than the liquid flow angle, and the centrifugal wheel is given better cavitation performance, and the blade inlet angle is larger than the liquid flow angle. In order to obtain high efficiency, in the design of ultra low specific speed high speed induction wheel centrifugal pump When the actual flow angle is smaller than the flow angle under the design conditions, so that the induction wheel and the centrifugal wheel inlet front has a non-uniform peripheral velocity component, Thereby producing a vortex around the flow line.
Therefore, the inlet return of the stainless steel multistage centrifugal pump induction wheel and the centrifugal wheel is actually caused by the uneven velocity of the liquid flow at the edge of the rotating blade, which is a vortex that involves the vortex and the vortex around the axis flow.
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The reason for the turbulence of the pump
Mainly have the following ends: electric rotor unfair balance; coupling joint is not good; bearing wear buckling; rotating part of the loose parts, cracks; pipe support is not strong and so on. Do not take the debugging, repair, reinforcement, straightening, change and other methods of disposal. The above-mentioned things are the common cause of the failure of the pump, not all reasons, the practice of dealing with failure, due to actual analysis, should follow the principle of the first outside.
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Safety Measures of Sewage Pump
When we choose and use the sewage pump before the need to choose according to the actual situation and the corresponding treatment, the general life of our sewage and waste water has its own different characteristics, so we need to choose the appropriate time to choose the sewage pump. There are a lot of sewage and waste water containing a large number of corrosive substances, When the sewage is used to enhance the operation of the sewage pump should choose to choose anti-corrosion materials such as stainless steel. Diving sewage pump is one of them, when we use the submersible sewage pump should be installed when the leakage device, but also need to set Overheating or overloaded devices, which are important for the safety of the operation, as well as the installation of a sealed leak monitoring device so that the corresponding treatment can be made in a timely manner when the submersible pump is leaking
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Reduce the energy consumption of centrifugal pumps
The inner surface of the centrifugal pump and the inner surface of the pressurized water chamber are rusty. Surface rust will reduce the pump water 7% -8%; maintenance only with steel brush and iron sandpaper or grinding wheel smooth, you can make it in the work of the fuel consumption or power consumption reduced by 9% -14%. Seal ring gap increases. According to the test, when the impeller radius in the direction of the gap increased by 4 mm, the pump will be reduced by 10%; maintenance only with organic adhesive plus asbestos line to restore the factory to the provisions of the gap, you can make the pump at work fuel consumption or Power consumption reduced by 10% -12%. The axis of the water chamber and the impeller does not coincide. According to the test, when the pressure chamber and the impeller axis deviation of 2 mm or skew angle greater than 2 degrees, the pump water will be reduced by 5% -6%; maintenance, just careful measurement, carefully identify the axis coincidence position, You can make the pump at work when the oil or power consumption reduced by 6% -7%. Blade installation angle is inconsistent. When the blade installation angle is inconsistent, the pump water will be reduced by 5%; maintenance, the use of angle scale, the installation of fixed position, you can make the pump at work fuel consumption or power consumption reduced by 5% -6%.
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Rotation Direction Mechanism of Stainless Steel Multistage Centrifugal Pump
Since the direction of the suction pipe and the outlet pipe is affected by the rotation direction of the stainless steel multi-stage centrifugal pump, it is important to understand the definition of the rotation direction. The stainless steel multistage centrifugal pump centrifugal lift is constant for a given impeller diameter and flow, and the lift head is a function of flow. At some point on the head flow curve, once the lift head exceeds the centrifugal head, then at these points Pressure gradient reverse, resulting in the opposite direction of flow, that is, the phenomenon of reflow.
The mechanism of the inlet return of the impeller with low specific speed centrifugal pump is analyzed from the theoretical and experimental aspects. It is considered that the rotational speed component is the main reason for the inlet return of the impeller, and it is pointed out that the return flow is the main reason leading to the instability of the small flow. As the design staff in the design of low-speed high-speed induction wheel stainless steel multi-stage centrifugal pump is often used positive angle method, in order to ensure that the induction wheel produced stainless steel multi-stage centrifugal pump head to meet the energy requirements of centrifugal wheel imports, The inlet angle is greater than the liquid flow angle, and the centrifugal wheel is given better cavitation performance, and the blade inlet angle is larger than the liquid flow angle. In order to obtain high efficiency, in the design of ultra low specific speed high speed induction wheel centrifugal pump When the actual flow angle is smaller than the flow angle under the design conditions, so that the induction wheel and the centrifugal wheel inlet front has a non-uniform peripheral velocity component, Thereby producing a vortex around the flow line.
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Sewage pump submersible sewage pump flood season selection and standby
Sewage pumps are mainly sold in three time periods. This has a certain relationship with the seasonal changes, north and south differences are also great. Spring flood season, summer flood season and autumn flood season.
Spring floods generally due to the temperature rise, snow, frozen and formed the flood season. Water content and more sediment content, mainly concentrated in the northeast and northwest cold areas, time in April – May. Then the general water pump manufacturers will choose 2 – 3 months stocking, 3 – May sales season. Sewage pump mainly to the river, tributaries, outdoor sewage pump more. At the same time sewage treatment plant should also be timely repair replacement products to prevent spring and summer came to have a policy. Kay sewage pump for the main products are, electric pump and diesel pump two. Electric pump, mainly ZW and ZWL self-priming sewage pump more. Applicable to where electric power can be reached. XBC-Z-type self-priming non-clogging diesel engine sewage pump, XBC-ZW trailer diesel engine self-priming sewage pump, XBC-silent, outdoor mobile diesel pump, XBC-ZW single cylinder diesel engine self-priming Pump, XBC-trailer diesel engine, XBC-ZW diesel engine self-priming pump. Are mostly self-priming sewage pump, diesel engine as the power source. In order to facilitate the movement, but also improved the trailer and mobile transport. Greatly facilitates the users
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How to effectively reduce the pump energy consumption
First, the internal surface of the pump and the pressure chamber (also known as the volute) inner surface corrosion uneven. Surface rust will reduce the pump water 7% -8%; maintenance only need to use steel brush and iron sandpaper or grinding wheel smooth, you can make it in the work of the fuel consumption or power consumption reduced by 9% -14%.
Second, the seal ring gap increases. According to the test, when the impeller radius in the direction of the gap increased by 4 mm, the pump will be reduced by 10%; maintenance only need to use organic adhesive plus asbestos to restore the provisions of the gap, you can make the pump at work fuel consumption or Power consumption by 10% -12%.
Third, the pressure chamber and the impeller axis does not coincide. According to the test, when the pressure chamber and the impeller axis deviation of 2 mm or skew angle greater than 2 degrees, the pump water will be reduced by 5% -6%; maintenance, just careful measurement, carefully identify the axis coincidence position, You can make the pump at work when the oil or power consumption reduced by 6% -7%.
Fourth, the blade installation angle is inconsistent. When the blade installation angle is inconsistent, the pump will be reduced by 5%; maintenance, the use of angle scale, the installation of fixed position, you can make the pump at work fuel consumption or power consumption reduced by 5% -6%.
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